In experiments with the zinc sulphate
solution, notable for its poor throwing power, aluminum chloride which had proved
so beneficial in the nickel solution was of no advantage, but ammonium citrate
was a great help to throwing power. A solution containing 120 grams per liter
(16 oz. per gallon) of crystallized zinc sulphate and 15 grams (2 oz.) of citric
acid had a throwing power of 27.5 percent when neutralized by ammonia to a pH
value of 6.0.
A cyanide copper solution which had
a resistivity of 16.4 ohms per centimeter cube at 20 degrees centigrade and
a throwing power of 32.6, on addition of 50 grams caustic potash and 20 grams
per liter of caustic soda, had a resistivity of 5.5 and a throwing power of
56 percent, the highest attained in any of my experiments. In three minutes
this solution plated the inside of a tube 6 1/2 inches long and 3/16 inch inside
diameter, when one end of the tube was placed against the side of the tank so
that current could enter the tube at one end only. Since the term percent is
used in expressing throwing power it is but natural to think of any value much
below 100 percent as something very inferior. This is not so. In computing,
throwing power by the Bureau of Standards formula for a five to one distance
ratio a throwing power of 80 percent would necessitate that the same weight
of metal be deposited on the far as on the near cathodean impossibility.
It would seem that the maximum throwing power attainable will be well under
80 percent.
The throwing power of the nickel,
zinc and copper sulphate solutions was unfavorably affected by very slight increases
in acidity, so that this will require careful watching if these solutions are
to be kept up to the best throwing power of which they are capable.
If a study of throwing power will,
as seems likely, produce a more uniform thickness of plating than is at present
obtained, this will result in several economies. For the same service now secured
a less weight of metal can be used, which means less labor, power and time required
for plating. These economies will not be realized, however, without much experimenting
and the accumulation of a knowledge of the effects of different conditions and
chemicals on the various factors whose combination gives to each solution its
particular throwing power. These factors hare been pointed out by Dr. Blum and
his assistants at the Bureau of Standards.
For the plater who wishes to keep
a check on the throwing -power of his plating solutions, or to try the effect
of addition of different chemicals, but who does: not have a throwing power
box, the method of plating tubes is recommended. Two, or at most three, steel
rods around which to roll the sheet metal is all the equipment needed. By varying
the length of tube as well as the diameter, it is possible to differentiate
between the throwing power of all solutions. Thin sheet copper is used to make
the tubes. For testing copper solutions this should be very lightly nickeled
before rolling into a tube. For silver solutions, which deposit their metal
on copper by immersion, thin sheet iron should be used instead of
copper. By stopping one end of the tube excessive length of tube may be avoided
even in testing so good a throwing solution as the cyanide copper.
SCIENCE AND COMMON SENSE
By A. P. Munning
Address
delivered before open meeting, Newark (N. J.) Branch.
Francis Bacon, probably the first
philosopher to distinguish that knowledge unapplied to action was superfluous
knowledge, made the statement as far back as 1592 that crafty men condemn
studies, simple men admire them and wise men use them.
If we will apply these words to our
everyday work and play, we will profit much more than in the endeavor which
seems to permeate the whole universe of trying to combine into one poor brain
all of the scientific data and nostrums and cure-alls which are being urged
upon us.
It is with these thoughts in mind
that I am going to try and show my appreciation of the honor bestowed upon me
by Mr. H. A. Smith, in asking me to say a few words at random to you tonight.
The art or the lack of art of electroplating
prior to the beginning of your society is well known to most everyone. At about
that time, 1911, the industry began to absorb some of the basic underlying principles
of other industries, because men coming into it had the courage to work, not
on past history, but on present-day facts and tendencies, which led to co-operation
in efforts to increase the knowledge and use of plating and control, and to
stimulate its application by a reduction to known facts of the factors which
made for good plating.
What formerly was rule of thumb,
and handed down haphazardly from one man to another, became an open book, because
it was printed, commented upon, adopted or discarded, as it was tested and either
proven or rejected.
Witness the following few monumental
strides made since 1911 in the plating art:
The adoption of the highest purity
nickel and other metal anodes which it was possible to obtain in various forms.
The increase in the density of plating
solutions to 10 and sometimes 15 times the normal density used in 1911.
The use of hot solutions and maintenance
of uniform temperatures.
The use of moving cathodes and agitated
solutions.
The continued improvement and use
of more scientific mechanical plating barrels.
The simplification of plating solutions
and formulas.
The recognition of cleaner plating
solutions.
The introduction into commercial
use of large mechanical units for plating masses of material on given time cycles.
The control of solutions and their
salts and chemicals and particularly researches into the throwing power of various
solutions.
The introduction of modern low voltage
electroplating generators, mostly direct driven, which put them on a plane with
highly efficient motors and generators used on higher voltage circuits.
The introduction of various finishing
and coating metals such as cadmium, chromium, cobalt, in addition to many researches
into tin deposition.
The introduction of special machines
for polishing and grinding.
All of this is only part of what
has been accomplished and any part of the above would of itself be a great step
in advance in this art. Such accomplishments as have been recited are only possible
by exact knowledge and truth and mostly by co-operation.
Your society is to be congratulated
upon its search for such knowledge and upon the co-operation which each branch
has shown to the other branch in your monthly pamphlets, in your monthly meetings
and in your annual conventions. Such work immeasurably benefits everyone who
in any way contributes his little mite, for many atoms make the whole.
It is our hope, therefore, that since
your society at the present time is pre-eminently one in this particular line
of industry which is in a measure co-operative and makes for collective progress,
that you, each and everyone here, resolve yourself into a committee of one to
have the good work which has already been accomplished, continued. Also, never
allow the point of contact which you have established among yourselves to be
broken while any opportunity for progress and better work is possible in the
industry.
The contact which you have established
with the Bureau of Standards at Washington, the Research Fund which you are
collecting to further the interests of the art are all indications of a broad
constructive nature which shows the caliber and the character of the men who
are members of this body.
Search far and wide and make truth
the one guiding word which dominates every action taken by yourselves individually
and the society as a whole. Individuals or corporations never can progress as
well singly as they can collectively for the old adage that two heads
are better than one is just as true today as it was hundreds of years
ago, provided always, the collective mind is searching and promulgating truth
for truths sake.
Now let me talk a little on the question
of science and common sense. It is obvious that all of us cannot be scientists
or business men or artisans. By choice or force of circumstances, we become
one or another of a great mass which in its own particular sphere is endeavoring
to make for the betterment of all and as each of us is bettered or progresses
more than the other, so this combined knowledge spreads to others and makes
for more and more betterment of the whole. I plead, therefore, that you do not
try to be both scientists, business men and artisans at the same time, for we
cannot be all things in one, but we can more or less be one thing in one and
be paramount in the one thing which we have chosen. Let the scientist be a scientist
in every sense of the word and tell us in plain language what it has been his
good fortune-to find or learn or suggest. Let the artisan use this truth which
the scientist has promulgated, and we have the ideal combination of science
and practice working hand in hand to the advancement of both, and business in
general. It is obvious that the scientist cannot solve the commercial problem
or the problem of well being for the masses, unless the business man or artisan
reduces the scientists ideas to practice and it must also be obvious that
the artisan or business man cannot very well progress except as he applies the
common sense ideas or inventions promulgated by the scientists.
Therefore, I plead with you to take
to heart today the fact that some are scientists and others are artisans and
others are business men and in your realm may I say that you are more in the
nature of artists and artisans, for what is better and more useful than the
art in which you are engaged, namelythat of beautifying metals and woods
and other objects, for durability, beauty and utility.
The executive of a plating room also
has the function of a production manager, for plating is usually the neck
of the bottle in the final production of articles which are coated. As
a production manager, his responsibility to see that the work goes to him in
the proper condition for beautifying and leaves his department in perfect condition
for use, places a great deal of responsibility and control on his shoulders.
While he works with his hands and his assistants work with their hands to get
the actual result, the executive platers brains must work out the problem
beforehand and provide the materials to get the results which the hands attain.
I like to similize the electroplater
with the great painterRAPHAELwho painted one of the most famous
pictures in the whole worldTHE SISTINE MADONNA, about 400 years ago. It
hangs in the public gallery at Dresden. No painter of modern times has been
able to match this beautiful picture in its expressionin its execution
and particularly in its theme, but most of all, no one has yet been able to
use the red colors in a picture as they were used at that time. Now havent
we a simile here for our artthe inspiration for the beautifying and enlarging
the sphere of usefulness of the objects which we cover? Isnt there an
incentive there to do the best and give the best there is in us from an artistic
point of view, for remember Raphael was not a scientist. He simply used the
brushes and the paints and the canvas which others had made and as an artist,
created one of the masterpieces of the world.
These thoughts lead me to say to
you foremen platers and executives that there is a way of doing your everyday
job better and better, with the result that every piece which we create simply
enhances its value to science and to the world.
Science provides the formulas and
laws. You men providing and operating the tools are, in my opinion, artists,
learning and taking unto yourselves the knowledge which the scientist has promulgated
and which is applicable to your particular vocation or business.
Beware of the half-baked scientist.
Beware of half-baked opinions. Be sure that when you use science or the laws
of science, you are correctly informed as to their principles, not in details,
but in such a way that you can apply them from an artistic or artisans
viewpoint.
Common sense means the control in
your business of yourself, your assistants, the materials and the apparatus,
which you use. When we have learned to control these things, we have mastered
our art and when we have mastered our art, we are eminent in our particular
line. It is not an easy matter, but ten minutes each day of concentrated good
thinking will give us the answer. We will always be ready to do better things
and we will do them as we control the materials and the then who are doing this
work with us and for us.
In conclusion, let me ask everyone
to observe a few business rules, which every foreman plater or executive can
carry out to the betterment of himself and his associates, his company and his
art:
(1) Be open minded.
(2) Be positive when you have made your decision.
(3) Do better and more work every day.
(4) Control yourself, your position, your assistants and your work.
(5) Concentrate ten minutes a day on your art.
(6) Support your society or any other concern or society which is helping to
better your industry, unselfishly, and which has truth as its backbone. Support
the truth always, for it is the easiest and most beneficial means to any end.
The aim of all life is to be happy.
If we had everything in the world and still wanted more, we could not be happy,
for we would be dissatisfied. Let us be happy, therefore, in our everyday workin
the knowledge that we are honestly creating for others and at the same time
gaining in knowledge and experience in the everyday work we are doing. Let each
of us fill our own particular niche with the commonplace and everyday courtesies
which mean so much in the spread of good-will and happiness to others. Work
which is congenial is the basis of all happiness and I am reminded of Lincolns
immortal words
THAT NO MAN EVER GOT LOST ON
THE STRAIGHT PATH.
NEWARK BRANCH
Newark Branch held its business meeting on March 18 with 21 members present,
President George Onksen in the chair.
The banquet committee reported progress for our 9th annual which
will be held on Saturday, April 30.
Messrs. Smith and Sizelone spoke on the deposition of chromium.
Vice President Chas. Bohler spoke
on the deposition of copper from an acid copper solution, which contained 16
oz. of free H2SO4 per gallon, and was excellent in structure. Bronze solutions
and the production of the Verde Antique finish will be discussed.
The business meeting for April was
held on Friday, the 15th, with 19 members and 3 visitors present, George Onksen
the presiding officer in the chair. Minutes approved as read. Communications
ordered filed. Banquet committee reported progress.
Subject for discussion was as follows: What effect has the addition of cadmium
to a silver solution. Mr. Chas. Proctor being present spoke upon the subject
and stated that silver solutions with 50% silver and 50% cadmium have been used
for several years with good results on certain classes of articles. 70% silver30%
cadmium was recommended for ordinary work. Articles silver plated in a silver-cadmium
solution do not tarnish as readily and can be kept clean easily.
Nickel in a silver solution up to
5% nickel can be used with good results. Ammonium chloride should be added to
a silver solution when nickel anodes are used in conjunction with silver anodes
in order that the free chlorine will dissolve the nickel anode
Cadmium may be used with gold instead of silver in a green gold solution. Mr.
Proctor submitted samples of chromium plating on shoe buckles and a watch case
cover, and spoke on chromium plating in general.
Our educational meeting for April
was exceedingly interesting. Bronze solution was the subject of discussion.
Mr. Hogaboom advised using bronze anodes of 95% copper, 5% zinc or 92% copper,
8% zinc; a low free cyanide content, and 2 oz. of Rochelle salts per gallon
of solution will keep the anodes clean and bright. With such a low free cyanide
content the deposit will of course be dull. If a green color appears in the
deposit lower the free cyanide content. A talk on p. H. of nickel solutions
was given by Mr. Hogaboom, who stated that the temperature of the nickel solution
being tested is a very important factor, and demonstrated on the blackboard
the variation of the p. H. from 40 degrees Fahrenheit to 120 degrees Fahrenheit;
the same nickel solution having a p. H. of 6.1 at 40 degrees and decreasing
to 5.4 at 120 degrees.
Mr. Wood, chief chemist at Landers,
Frary & Clark in Connecticut, was a visitor and spoke on p. H. of nickel
solutions.
The Verde antique green finish was discussed and the following formula was suggested
for the quick formation of the green. One gal. water, 4 oz. nitrate of copper,
4 oz. calcium chloride, 4 oz. ammonium chloride and a small proportion of glycerine
which retards the formation which would otherwise dry too quickly.
ROYAL F. CLARK, Secy.-Treas.