Monthly Review
Published by the
American Electroplaters Society
Publication and Editorial Office
3040 Diversey Ave., Chicago
Vol. XIV July, 1927 No. 7
EDITORIAL
To the membership Greetings:
Once again your editor shall have pleasure of editing your Review for 1927-1928,
or until next annual meeting at Toronto, Canada.
Our topic this month is
the annual meeting, the most important event each year in our society, on account
of scope of opportunity it offers to the membership for educational advantages,
the privileges of personal contact with your officers and brother members wherein
a wider vision of value of your A. E. S. membership will come to us all.
For this reason we believe
that our next annual meeting should see more interest from the branch societies,
more attendance from the members, more papers, and more and greater exhibits
from everybody, in fact a greater co-operation than ever before.
Remember this is our second
visit outside of the U. S. to Canada and our Supreme President is a resident
of that good country, and we must by demonstration prove to our neighbors and
Canadian brothers, both in the society and out, that the American Electro-Platers
Society is one of the greatest institutions in the world.
EDITOR
"PLATING ROOM CONTROL"
By F. T. Taylor of A. P. Munning
& Co.
I have just been told that
there is a great calamity afoot and that the dinner is much delayed tonight,
so I am to talk to you until about eight oclock. But, as a matter of fact,
I want to relieve your minds by telling you that I have no such intentions at
all, and shall occupy only a few minutes with my remarks.
Last Monday night I was
asked to give a little talk to the Springfield Branch of your Society, and they
asked me to speak on the subject of "Plating Room Control," and I
think that with your permission I will run over some of the points that I made
at this meeting at Springfield, on "Plating Room Control."
One of the difficulties
that platers encounter, as well as other mortals in all ages, has been with
definitions. We hear terms used that are interesting terms, some of them relatively
new in the plating industry, such as the pH. There is a word that was not known
commonly in 1909. Definitions are important, however, because in all endeavors,
until we know rather accurately what we are talking about we are never talking
very accurately.
Take such a word as the
word ;efficiency" and think of how it has been battered around until it
has lost almost all its valuable meaning. Yet this word has the same fundamental
meaning in every application. It is "the ratio of what you get out of anything,
to what you have to put into it, to get that much out." In addition to
being general, such a definition is in simple, understandable, language.
"Control" is defined:
"To exercise a direct restraining or governing influence over," and
secondary definitions are: "to direct; to regulate; to manage." That
definition leads us immediately to another question, which is this: "Why
do you want any control in a plating room?" Because you want to make as
many as you can of your variables into constants. Then, "What have you
to control in the plating room?"
First: Your temper!
Probably there isnt any one thing that is more sorely tried in a plating room
than is a mans temper. Recollect how sorely you are tried when things go wrong
despite care, and without reasons that are instantly apparent.
The next thing that you
have to control in the plating room is your imagination. Our imagination often
times leads us far afield from the facts, although I want to point out to you
that imagination is probably the most useful faculty of the mind to science.
Nothing has ever been achieved at all until it was first imagined. This room
was only made possible by virtue of the fact that someone imagined every detail
in it, and it has been that use of imagination that has been such a great help
to science. So a control of your imagination is an important element in plating
room control.
Then, "observation":
Control of imagination and control of temper will almost automatically enable
you to get a better control over "observation." We all think that
we are accurate observers, and yet if anyone of you were to take up astronomical
work, you would probably be put through quite a siege of training in just the
one element of observation. So observation in the plating room comes very properly
under the subject of plating room control.
Then there is another thing.
It is becoming increasingly important to control "time," not alone
on its effect on continuous production, but what I refer to particularly is
this. In the old days when plating was a job that extended over two hours or
even an hour, a difference of a minute or two wasnt a very large percentage
of the total time, but in platings that run only to five or six minutes a difference
of a minute is a matter of twenty (20%) percent of the whole operation, so that
control of time is becoming increasingly important with the rapid plating of
today and of tomorrow.
Control of "voltage"
is of prime importance, because all these modern platings are run at top voltage.
Controlled voltage, therefore, of the source of power that you have back of
you is an important item in plating room control.
Distances of cathode spaces
have their part too, and will probably show up in some of the peculiar phenomena
of plating. I call them peculiar because they are out of the ordinary, as for
example, some of the results observed in Chromium plating.
The control of "temperature"
again can be illustrated by Chromium plating, where the color or lustre of the
plate is unquestionably largely influenced by the temperature; and where a good
lustre and a reproducible lustre in heavy coatings is desired the control of
the temperature is important, and it even has to be an automatic control of
temperature.
Of course, you know that
automatic temperature control of solutions is valuable in that you should always
have your solutions at constant temperature. The temperature of solutions with
no control is not only different in the summer than in the winter, hut is liable
to be quite different in the afternoon than in the morning. If you run a solution
and learn to adjust your solution at a temperature higher than it would ever
normally get to be, you can at least always run with one variable made a constant.
Thus automatic temperature regulation comes right in under plating room control.
The chemical control of solutions is a matter of course, and it is too familiar
a subject to warrant stressing in brief.
Control of initial and final
surfaces is something that might come more properly under the subject of polishing
or buffing, but nevertheless it has to do with the finished article that your
concern is to send out.
Another question on control
is the "accuracy" of control. How accurate does it have to be? The
formula that I would give you is this: It need not be too accurate. It must
not be too inaccurate; and the great secret of it all, is to know how accurately
you can and are controlling the various things that you are seeking to control
in the plating room. Remember this: The accuracy of any operation is generally
determined by the accuracy of the least accurate part of the job. In other words,
if you know that you have a probable error of 10 per cent in some part of your
process it is very unlikely that your final results will be better in accuracy
than 10 per cent, and in addition it is true that there is little use of attempting
to get a result to a higher degree of accuracy than the accuracy of the least
accurate factor that you have present. Therefore, dont try to weigh out carefully
the chemicals and be anything but careful with the measuring of the water that
composes the electrolite. All those things are to be done with a degree of accuracy
that is generally the same throughout, and nothing is to be done haphazardly.
I want to comment on one
thing in connection with the racking of work in Chromium plating. Mr. Porter
has stated that the racking was a very important part of the success or failure
of the job itself. Consider the anode side of your tank. I think that the general
conception of anodes has been that they furnish metal to the solution. It is
my opinion that the primary function of an anode is to electrify the solution,
and that its secondary function is to supply metal. Chromium solutions, where
a lead anode is used, it seems to me lend good proof to such an opinion. The
real function of the special rack used by Mr. Porter was to prevent what might
be compared with a "throttle valve" in the cathode side of the circuit
and thwarting the good electrification that you have on the anode side from
the use of ample anode surface.
To state merely the fundamentals
of solution content control, what you have to control in your solutions is simply
the elements contained in them. I want to point out this: In every solution
of any type that I have ever heard of, whether it be an alkaline solution or
an acid solution, it is composed of just three classes of elements:
First: A salt of
the metal to be plated out.
Second: A conducting salt of some sort or another.
Third: An addition agent.
The second class of elements
in every plating solution, namely the conducting salt class, is sometimes a
salt of the metal to be plated out, as for example, Nickel Chloride in a nickel
solution or it may be a salt which does not contribute to the metal content
of the solution, as for example, Sodium Chloride or Ammonium Chloride in a nickel
solution.
The third class of element
comprises what is probably best known as the buffer class, as for example, Boric
Acid in a nickel solution.
In general, as I have seen
in eleven years of activity in the plating industry, the drift has been to simple
solutions, with a smaller number of different chemicals in the solution, on
account of the simplicity of control of simple solutions.
There is still another control
that has come to the front, and that is the control of foreign matters, accumulated
sludges and the like in solutions; and in this connection you will probably
be interested in looking up the patents recently issued to Charles P. Madsen,
on nickel plating, to see the limits to which he has gone to eliminate from
his nickel solutions things that do not contribute directly to nickel plating.
A very small amount of certain impurities in nickel solutions are tremendous
in their effects, throwing the whole solution out of balance.
Finally, there is one other
thing that ought to be thought about which comes under the heading of control.
First, "putting the metal on," second, "taking the metal off."
There is going to be more and more control over the amount of metal that can
subsequently be taken off in the final color buffing. Little or no care has
been taken as to how much you take off in the final buffing, with the result
that you never know, and you never know within wide limits, how much metal you
actually have left on the base and it is the thickness of the remaining deposit
that is useful from a standpoint of metal coating. I thank you very much.
NOTES ON CHROMIUM PLATING
F. R. Porter, Edison Electric
Appliance Company
The following contribution
on chromium plating covers the more important parts of our experience, using
a solution of the type now generally recommended, on an experimental basis over
a period of several months.
Solution Used
The solution used was made up of:
Chromic AcidCrO316 to 32 oz. per gallon.
Chromium CarbonateCR2O (CO3)21
to 2 oz. per gallon.
Chromium SulphateCr2 (SO4)32/5
to 1 oz. per gallon.
This is the solution used by the Bureau of Standards and is the type of solution
now generally recommended for chromium plating.
Chemistry
The function of each constituent of the bath is assumed to be as follows:
Chromic AcidChromic
acid is the main constituent and supplies the chromium ions for deposition.
It was probably first use by Buff in 1857 in conjunction with sulphuric acid.
Placet and Bonnett also made use of it together with organic acids about 1890.
In 1906 LeBlanc reported at a meeting of the American Electrochem. Society results
of experiments using chromium sulphate and chromium hydroxide. Bancroft at that
time pointed out that the chromic acid bath was the practical one to employ.
Since that time chromic acid has been the main constituent of the majority of
solutions.
Chromium CarbonateChromium
carbonate or hydroxide is added to the bath to control the acidity. It forms
chromium chromate, a trivalent-hexavalent compound which acts as a buffer to
keep the acidity practically constant. Maus was probably the first to discover
chromium chromate. He found in 1827 that chromium sulphate or chloride treated
with chromic hydroxide in presence of chromium trioxide produced chromium chromate.
Franz Salzer, about 1908 pointed out that chromoxid (chromium-chromate) Cr2O3
(CrO3)3 could be prepared by partial reduction of pure
chromic acid electrically or chemicallyor by a partial saturation of chromic
acid, with chromium hydroxide. He was granted a patent, U. S. No. 900,597covering
a solution containing chromic acid, chromoxid and an electrolyte. This is essentially
the composition of the majority of solutions recommended at the present time.
LeBlanc was perhaps the first experimenter to use chromic hydroxide for controlling
acidity. He reported in 1906 that this compound had been used in the cathode
department of his experimental cell to control the acidity with good results.
Chromium SulphateChromium
sulphate in the plating bath acts as the "carrier" for the chromium
and it is from this compound that the metal is actually deposited. It is supplied
with chromium by cathodic reduction of the chromic acid.
Operating Conditions
TemperatureTemperature
was found to play an important part in the character of the deposit obtained.
A bright deposit could be obtained over a wide temperature range, but the most
satisfactory temperature was found to be from 40° to 46°C (110 to 115°F.)
At much lower temperatures32°C (89.6°F.) for example, the deposit
while bright was spongy as evidenced by the difficulty in wiping off finger
marks and spots.
Current DensityThe
current density within limits was not found important except on pieces of irregular
shape. Parts with plane surfaces were readily plated at from about 70 to 35()
amperes per sq. ft. However, on parts of irregular shape in general from 200
to 250 ampere per sq. ft. were required to obtain a continuous deposit. At lower
densities no deposit would be obtained on the recessed parts.
AnodesBoth
lead and steel anodes were used. Better results were obtained with the steel
because they were not so readily attacked and coated with chromium salts. It
was found necessary to carefully control the amount of anode surface for good
results. Too much surface resulted in gray deposits along the edges of parts.
Insufficient anode surface resulted in a non-continuous deposit. Best results
were obtained when the anode surface was about one-half to three-fourths the
cathode surface.
Composition of BathIt
was found that the quantity of chromic acid in the bath had practically no effect
upon the deposit within the limits used (16 oz. to 32 oz. per gal.). Likewise
the quantity of carbonate present had little or no effect. The sulphate, however,
caused trouble unless carefully controlled. More than 0.4 oz. per gallon resulted
in reducing the apparent throwing power.
RackingRacking
was found to be a very important part of the process. The usual racks for nickel
and copper plating could not be used. Special racks of heavier construction
were necessary and were so made that positive contact with the supported part
was assured at all times. For some parts it was found necessary to construct
a rack in such a manner that the parts could be rotated while plating.
In connection with the subject
of racking, it is of interest to note that more consistent results were obtained
by immersing the parts in the bath before making contact rather than having
the contact made when the part entered the bath as is the generally accepted
procedure. Brass parts of irregular shape have been immersed in the bath for
a period of five seconds before making contact and yet a satisfactory bright
deposit obtained.
Protective Value
CorrosionAs
is generally known, chromium plate when applied on steel does not give as much
protection as the same thickness of nickel plate. It apparently is a more porous
deposit than nickel and accelerates corrosion of the steel where exposed. The
accepted manner for applying chromium to steel where protection against corrosion
is desired is to first apply a coating of sufficient thickness of nickel or
copper or both and then deposit chromium on this. Recently a sample of chromium
plated steel was submitted to our laboratory for test. It withstood the salt
spray for approximately 60 hours before showing signs of corrosion. An analysis
of the coating showed it to be composed of a buffed layer of nickel plate 0.001"
thick upon which a bright chromium deposit of 0.0004" had been deposited.
Oxidation at High TemperaturesConsiderable
work has been done in our laboratory in attempting to obtain a chromium deposit
on steel that would protect it against oxidation when used at temperatures of
1400 to 1500°F. The results have been discouraging as only one deposit has
been obtained which stood up for more than 300 hours and the majority failed
within 48 hours. The majority of failures occurred by the coating peeling and
cracking off due apparently to oxidation of the steel under the coating. This
was due no doubt to the porosity of the coating. More satisfactory protective
coatings of this sort are obtained by applying the chromium over a deposit of
nickel. However, coatings applied in this manner have not proven entirely satisfactory,
the best of them having a life only approximately one-fourth that of a calorized
coating, for example.
TarnishIt is
quite generally known that chromium plate is not subject to oxidation at atmospheric
temperatures (tarnish) under the usual conditions. Where nickel plate quickly
tarnishes, chromium plate remains bright indefinitely or at the worst can be
easily made bright by wiping with a damp cloth. It is this property above all
others that has brought chromium plating to its present status. Automobiles,
hardware and manufacturers of plumbing fixtures are becoming interested in chromium
plate because of this property.
Cost
The cost of chromium plating will depend upon the class of work being finished
and the class of finish. In general it may be said that it will be somewhat
higher than for nickel plating, especially so for steel parts where nickel or
copper is first applied. It is not yet applicable to barrel plating so that
such parts as screws, ferrules, springs, etc., that are nickel finished at low
cost in this manner would have to be chrome plated by the more expensive steel
tank method. The metal cost for equal thickness is only slightly more while
power costs are at least five times more for chromium.
In summing up, it may be said that chromium plating is yet in the development
stage; that it requires the attention of a plater of more than average ability
if consistent results are to be obtained and that in general, it is more costly
than nickel plating.
Q. No. 1. How long can you
run those in the electro-light and maintain a bright deposit?
A. No. 1. We have never run the parts long enough to get a dull deposit, but
we have never run them particularly to find out how long we could run them.
I would say off-hand that they could be run longer than a nickel plate, because
a nickel plate in half an hour or so begins to get gray. But I dont know how
long they could really be run.
Q. No. 2. How long have
those people run them ?
A. No. 2. Those parts (referring to the samples shown) have only been run about
two minutes. On a brass part a two minute deposit on an ordinary buffer wont
cut it through, using a white line composition.
Q. No. 3. Why does the brass
show around the ends?
A. No. 3. Because it didnt deposit. I have a little tube half inch in diameter
that we plated at about seventy, and I think that is about as good as any we
have seen.
Q. No. 4. I would like to
ask whether they were done as a sample or as "production"?
A. No. 4. As experimental work. About a year ago we were of course interested
and had work done outside by many companies, and some was satisfactory and some
was not; and we went into the experimental end of it to see what we could do
toward putting in an experimental plant. But those parts were made for experimental
work, and not for production.
Q. No. 5. Have you tried
plating on a chromium plate?
A. No. 5. It wont stick on a chromium plate.
Q. No. 6. I would like to
ask if an excessive chromium carbonate has any detrimental effect on the chromium
plate?
A. No. 6. We found that it had no effect up as far as we have gone, and that
was the limitation of about four or five ounces per gallon. We couldnt see
that it helped it a particle either way. Two (2) ounces per gallon was as high
as we went, but it had no effect.
Q. No. 7. With reference
to the character of the deposit, do you find that you get just as good a deposit
without the use of the chromium carbonate?
A. No. 7. We used chromium carbonate at the start.
Q. No. 8. What voltage did
you use?
A. No. 8. We played around a while with six (6) volts, and got good results
so long as there werent too many pieces on the line, but then we raised to
nine (9).
Q. No. 9. What experience
have you had with screws ?
A. No. 9. We had to rack them and plate them "still-tank" in the regular
way.
Q. No. 10. Will they plate
in the slot?
A. No. 10. Yes, provided your slot isnt too deep. The screws we experimented
with were quite small.
Q. No. 11. In plating screws
would you rack them in perforated plates ?
A. No. 11. If doing it in production, I believe I would see that they had as
little metal exposed as possible, because you could do it quicker.
Q. No. 12. If you were using
a perforated plate to rack screws on, how wide could you use that plate so that
all those screws would get a deposit?
A. No. 12. That would depend upon the size of your tank, and the size of your
anode. As far as we could find we could fill the tank up pretty well and get
a plate on it.
Q. No. 13. If you were going
to plate screws in racks you could not place very many because those in the
center would get absolutely no deposit. Have you had any experience with that?
A. No. 13. Yes, we did, but we finally worked out a method of racking where
we-could use several racks at a time and cover all the parts. Here are some
examples: (Shows samples.)
Q. No. 14. The gentleman
said that there was one part of that piece that he couldnt plate. Which part
was it?
A. No. 14. The center. The distribution of current was so poor that the upper
piece plates, the lower would plate, hut the center would not plate.
Q. No. 15. I am speaking
of the large piece, the part where the perforations are, down between the top
and the outside rim.
A. No. 15. We use only the stationary anode, facing the part.
Q. No. 16. Are those parts
buffed?
A. No. 16. They are not buffed.
A. No. 16. By speaker: We can get a plate at the top at a slant, and then by
turning it we could plate it. I cannot explain why it wouldnt plate by lowering
it, but it wouldnt.
No. 16. I think I can answer that question the-gentleman as ked. We find that
if we invert it and just turn it upside down and use the bottom of the tank
as an anode you will get a deposit all over.
Q. No. 17. Do you have an
anode on the bottom of the tank ?
A. No. 17. We use the steel tank, and the tank is the anode.
Remark No. 18. Chromium
plating is interesting to every plater in the United States. But it seems to
me before we can go very far the situation as far as patents are concerned must
be brought to better understanding of what is a "chromium patent."
We know that it doesnt
make any difference what solution you use, that the Sargeant solution is still
the basic solution, even though we add boric acid to produce bright, white,
lustrous coatings of chromium.
Now then, what are we going
to do about it? We know that we can plate with that solution, and I can tell
you that within a hundred miles of Chicago they are plating thousands of parts
in a chromium solution and getting results. They are getting results because
they have the "solution." A good deal of the solution problem of chromium
plating is to get an anode that will reduce to a certain extent and control
the free acid that flows in your solution. You can plate with anodes if you
have the "solution" correct. It makes no difference whether 16 oz.
or 34 oz. of chromic acid are used. You can plate with 16 oz. solutions just
as good as you can with a 34 oz. solution. I was in a plant just recently where
they were plating several hundred locomotive headlight reflectors, and they
were using a solution of 20 oz. of chromic acid, 1.4 oz. of chromic sulphate,
and 1.5 oz. Of boric acid.
Chromium, plating is still
in its infancy, but we have got to clarify the atmosphere before we can make
it successful, because we know that big interests are trying to control "chromium"
as they did "Cadmium" plating. If we all stand together we can make
chromium plating what it is and what it should be in the commercial industry.
Remark No. 19. I had the
pleasure of watching an operation under Mr. Porters supervision, and I noticed
in plating one of those large discs that one came out with the gray streaks
around it, and I found out that the fellow put that on where the cathode rod
wasnt clean, and it didnt get as much "juice" as it ought to.
Q. No. 20. You might take
a piece out of a chromium solution perfect and may want to introduce it into
the bath again and expect to take it out covered evenly, but instead of that
you have blotches all over it. What is the reason for that?
A. No. 20. I dont know.
Q. No. 21. The speaker stated
that a small anode surface was more advantageously used than a larger anode
surface?
A. No. 21. What we were driving at was to get a solution and a process that
we could apply to our own particular product, that would be inexpensive, and
with the Bureau of Standards solution we found that unless-the anode surface
was controlled the parts came out with gray deposits on the edges.
Q. No. 22. You would say
that an excess anode surface would cause that ?
A. No. 22. Yes, that is what we found.
"CORROSION OF SILVER DEPOSITS"
Read at Chicago Branch, January,
1927. An Educational Meeting by H. A. Gilbertson
From time to time corroded
silver deposited surfaces have come under my observation. This corrosion I am
speaking of will be found on silverplated surfaces that have been in use.
This corrosion is of two
kinds, and is caused in different ways. One is found on silver deposits over
non-ferrous metals such as, copper, brass, nickel silver and other base metal
mixtures. This corrosion is usually caused by substances of a corrosive nature
that come in contact with silverplated surfaces. This corrosion appears in the
form of deep pits or holes that penetrate through the silver deposit and into
the base metalusually these pits will have a black center, sometimes a
black circle. Sometimes these pits are so deep they penetrate clear through
the base metal itself.
The other form of corrosion
is found on silverplated surfaces over steel and iron. This form of corrosion
is usually of a rusting nature of the metal underneath the deposit. In this
case the deposit itself is in no way corroded except that as this corrosion
goes on it undermines the deposit so that the deposit collapses for want of
support or a foundation.
We will first take up the
corrosion of the silver coating over non-ferrous metals. After careful study
of the subject I am of the opinion that this corrosion has nothing to do with
the electroplated film, neither the methods handled in producing such films,
nor the thickness of the deposits have anything to do with this corrosion. The
causes of this corrosion cannot be attributed to any of the organic acids in
the food we eat, for silver is the best protection we have against these organic
acidswith no exception. From such observations as I have seen and heard
of, I believe the chief causes of this form of corrosion is caused by corrosive
agents that get into the pores of the metallic surfaces upon which the deposit
is on. Thus is started the corrosion that finely takes on the form of a metallic
salt formation. It seems that where such pieces are left in damp places that
such formations are quite quickly formed and produce the deepest pits. In investigating
the causes of this form of corrosion I have come to the conclusion that common
salt is the chief cause of such corrosion.
Silverplated surfaces are
not the only surfaces that are attacked by corrosion; solid Sterling silver
is similarly attacked. It is common to see pieces of sterling that are covered
with verdigree formations, that they are perceptibly green in color. It certainly
does seem strange that Sterling silver, which has only three-quarters of one
per cent of copper, should take on such a formation. In thinking over this condition
I cant help but think that this corrosion is primarily due to the copper film
brought out on the surface of the Sterling silver by the soldering process.
This film is usually removed by a dilute acid after the soldering work has been
completed. This process removed the copper film on the surface of the metal
and leaves practically a pure silver coating on the surface. I have here a photograph
of a hammered Sterling silver tray that was so badly corroded that to remove
this corrosion we had to remove so much metal that the hammer marks were nearly
all eliminated.
Now for the other kind of
corrosion that we find on the Ferrous metals that are coated with silver. This
corrosion is of an internal nature. Most all of you have seen silverplated knives
that are corroded and even blistered. This blistering is caused by leaving such
knives in a wet condition, and the wet condition of the blade is liable to set
up a rusting action, or in other words, the combining of oxygen with the iron
or steel to form iron oxide. Thus this oxide of iron is formed in pin-holes
on the edges of knivesboth on the back as well as the cutting edge. These
pin-holes in the deposit expose the metal underneath and then starts this action
and shortly if left this way we have an accumulation of iron oxide underneath
the silver deposit that raises the silver or separates the silver from the steel
bladethus producing the blisters.
I often see cases where
this corrosion has gone on so long that where such corrosion had started, it
had eaten clear through the blade underneath the silver deposit, that when you
would press such a spot with your fingernail the- steel would crumble like so
much putty. In investigating some of the bad cases, I have found that this was
caused by goods that had been left in damp places, for instance, in such places
as bank vaults, especially those of concrete construction. Here we have no other
corrosive action outside of the moist atmosphere of the concrete vaults.
In conclusion will say that
even when metals are plated one hundred per cent perfect we still will have
corrosion and rusting. In storing away plated goods of steel or iron see that
they are dry and properly protected from water vapor, and when storing away
your silverplated or sterling silver see that the salt cellars are empty, so
that there will be no salt spilled over such silver while being stored.
Report of the joint committees
on prize award on papers and exhibits to determine the winner of the Founders
Gold Medal, reported that Mr. C. E. Van Deran of Dayton Branch was the winner.
(Signed) WM. BLUM, PHILIP UHL, Chairmen.
Report of the prize awards
committee for the best papers for the year was as follows:
First PrizeA. K. Graham, Philadelphia Branch.
Second PrizeW. R. J. Kennedy, Hartford-Com1ecticut Valley B ranch.
Third PrizeF. Nordman, Cincinnati Branch.
(Signed) DR. WM. BLUM, Chairman.
Report of the prize awards
for best exhibits was as follows:
First PrizeC. E. Van Deran, Dayton Branch.
Second PrizeE. G. Lovering, Detroit Branch.
Third PrizeI. A. Gardner, New York Branch.
(Signed) PHILIP UHL, Chairman.
BRIDGEPORT BRANCH
Meeting opened at 8:15. The roll call of officers was read. Three officers were
absent. Minutes of last meeting were read and approved. We regret the loss of
one of our members, Mr. Constock. The Flower Committee sent flowers. The librarian
was instructed to drape the Charter. Secretary was instructed to send a letter
of sympathy to Mrs. Constock.
A motion was made and seconded
that we would take up at the next meeting, when and where we would hold our
annual outing. The librarian was instructed to buy a couple of brooms, so we
could give the floor a clean sweep. The treasurers report was accepted as read.
Meeting adjourned at 9:30.
WILLIAM EHRENCRONA, Secretary.
DAYTON BRANCH
Following is a report of July 9th meeting:
Regular monthly meeting was held at the Y. M. C. A. President Hohman called
the meeting to order and after regular business was taken care of the committees
were called for reports. Mr. Fraine reported the proceedings of the convention
in a very clever way, and was followed by Mr. Harter, Mr. Hohman and others.
Next in order was a dinner and theater party to be given in honor of Van Deran
at the Y. W. C. A. at 6 oclock, the 3rd Saturday of August. Dayton Branch is
very proud to secure the 1st and 2nd prize at the convention by Mr. Van Deran.
Also, Dayton Branch was well represented, having 11 out of 24 members present,
which we believe is also a record.
Meeting adjourned at a late hour. R. G. SUMAN.
CHICAGO BRANCH
Regular monthly meeting of Chicago Branch held July 9, 1927 at Atlantic Hotel.
Meeting was called to order with President Meyers presiding.
The attendance was very
good, as the members were anxious to hear the report of their delegates from
the convention.
After the regular routine of business the electing of Mr. Elburn L. Fish to
active membership and the application of Mr. Peter Gugine was referred to an
investigating committee. The president turned the meeting over to the librarian.
Chicago Branch had the pleasure
of having its only woman honorary member present, who also acted as librarian,
Mrs. Dr. E. Z. Gailey, of Seattle, Washington.
Chicago Branch had a visitorDr.
Becker.
The following questions
were found in the question box:
QuestionIs sodium sulphate a useful ingredient in nickel solution for
plating die castings, and in what amount can it be used per gallon? AnswerIt
was suggested that up to 24 ounces per gallon can be used.
QuestionWhat causes
silver to spot out in white spots, the work is nickel plated, then silver plated
and color buffed? AnswerCaused by porous metal; it was suggested to let
work age about ten days before coloring buffing. The white spots were thought
to be soda crystals.
QuestionWhy is it
that a brass solution that will plate a beautiful yellow on stamped steel or
bessemer rod will plate red on cast iron? AnswerNickel plate first. Do
not pickle; use more metal in solution for cast iron.
QuestionWhat amount
of Rochelle Salts could be used to clean bronze anodes? AnswerWould not
recommend it for bronze solution.
QuestionWhat is the
action of sodium perborate in a nickel bath Watts solution whose P. H. is 52
? AnswerTo relieve pitting.
QuestionWhat is good
lubricant to use for ball burnishing stainless steel ? AnswerSame lubricant
as for cold rolled steel; if metal turns dark add a little sodium cyanide. Also
suggested to use more soap and to watch linings in barrel.
QuestionWhat can be
used for throwing power in nickel solution in plating die castings? Am using
the following solution: Water, 1 gal.; sulphate of nickel, 12 oz.; sal. ammoniac,
2 oz.; nickel chloride, 1 oz.; boric acid, 1 oz.; sodium sulphate, 12 oz.; cadmium
chloride, 1/32 oz. I use 6 volts and about 25 amperes per square foot. AnswerUse
more sodium sulphate, up to 24 oz. per gal.; do not use too high current; use
more double salts; strike in brass or copper solution.
NEWARK BRANCH
Regular meeting of Newark Branch was held on Friday, June 17th, 24 members being
present. Our newly-elected President, Chas. H. Bohler, occupied the chair.
Mr. Chas. B. Lee, one member
living in Chattanooga, Tenn., desires to transfer his membership to Cincinnati
Branch and the matter was ordered to take the usual formalities.
Membership amendment sponsored
by this Branch was answered by Philadelphia, Pittsburgh, New York and Bridgeport
Branches, the former two branches for the change, while the latter two were
against any such change.
Mr. Glickenhaus, our librarian,
assumed charge of the discussion topic, "Addition Agents to Nickel Solutions,"
and read an excellent paper on the early nickel solution formulas and the various
addition agents, as he claimed they should be so called, such as the sulphates,
chlorides and organic substances, also mentioning an article which appeared
in the "Scientific American" either in 1882, 1883 or 1884 (being not
quite sure of the year), on `Nickel Plating."
Mr. Alfred Vaughan gave
a talk on his method of nickel plating die castings and exhibited an excellent
specimen of his work.
Mr. George J. Wagner, our
Vice President, spoke upon his method of nickel plating articles which are of
brass and having an aluminum part attached thereto. He uses sodium sulphate
in the nickel electrolyte. ROYAL F. CLARK, Sec.-Treas.
* * *
Although Friday, July 15,
was an exceedingly hot night, President Chas. H. Bohler opened the meeting with
17 members present, intending to close early on account of the excessive heat,
but it was 11:20 P. M. before adjournment was asked for. This was due to the
fact that Mr. Geo. Hogaboom was present and gave a fine talk on the deposition
of Chromium, also on heat treated nickel anodes, promising to give Newark Branch
an illustrated lecture on nickel anodes at an open meeting in the near future.
Mr. Hogaboom also spoke
on the testing of nickel plated iron and steel with sensitized paper, to ascertain
if the nickel has been cut through or has an insufficient deposit of nickel
which would accelerate corrosion. A piece of the sensitized paper was put upon
the corrugated handle or bow of a shear blade which had been nickel plated for
two hours, eight years ago. In three minutes a photograph of the corrugations
which had been cut through or worn through exposing the iron which in turn gave
a blue color on the paper. Brass articles, nickel plated, which may have been
cut through will turn the paper brown.
A wrist watch bracelet which
had been green gold plated was tested and showed a few spots which had not taken
the gold, thus exposing the base metal which in turn made itself known on the
sensitized paper.
When asked some questions
on nickel anodes and solutions, Mr. Hogaboom went deep into the matter and brought
out some exceedingly interesting and instructive points.
Those members who did not
brave the heat of the night to attend this meeting surely missed the most interesting
and instructive meeting that Newark Branch has had in several years.
The secretary regrets that
this meeting was not broadcast via radio directly to every member of the A.
E. S. only, on a special wavelength. We venture to say that 70 of our 76 members
(6 members living out of New Jersey) would surely come out to our meetings hereafter.
Adjourned at 11:20 P. M. ROYAL F. CLARK, Sec.-Treas.
* * *
Newark Branch held its educational
meeting on Friday, July 1st, with 14 members present, Chas. H. Bohler presiding.
Routine of business was soon finished and our librarian, Mr. Glickenhaus, called
on Mr. Max Metch to give us a talk on Chromium plating. During his talk Mr.
Metch stated that he prefers to make Chromium Sulphate, Chromium Chloride and
Chromium Fluoride from the Bichromate of Soda Salts when making a Chromium Plating
Bath. Chromium cyanide added to a silver solution prevents the silver deposit
from tarnishing.
Mr. Metch stated that cast
iron and steel articles can be given a coating of Chromium by immersing in a
solution composed of 3 oz. chromic acid and 1 oz. of Bichromate of Soda, dissolved
in 1 qt. of hot water. Articles must be thoroughly cleaned before dipping, and
the articles will keep their bright surface for from 6 months to 1 year.
Chromium carbonate can be
added to a brass solution instead of zinc. An article by Mr. Max Metch of Newark
Branch will be found elsewhere in the July or August Review on "Electrodeposition
of Chromium from a Cold Electrolyte." Meeting adjourned at 10:15 P. M.
ROYAL F. CLARK, Sec.-Treas.
* * *
Electrodeposition of
Chromium at Normal Temperature
By Max Metch (Newark
Branch)
Chromium can be electroplated
at room temperature in a chloride solution, without previously cleaning the
work if so desired. The solution should show a reading of 40° on a Baume
hydrometer and 5 or 6 volts can be used.
To make the solution, proceed
as follows, carefully noting directions regarding the addition of sugar as it
will be dangerous to add all the sugar at once:
To 2 Ibs. of Bichromate
of Soda add 1/2 gal. of water, 1 1/2 gals. of Hydrochloric acid. When dissolved,
dip a piece of white paper in the solution. If the paper turns an olive green
color, the solution is O. K.; if it turns yellow, add more hydrochloric acid
until a piece of white paper turns olive green in color. Then add 7 ounces of
Boracic acid crystals. Also add in very small amounts, with constant stirring,
granulated sugar until 1 lb. has been added. Proceed cautiously when adding
the sugar, as there is "danger ahead" if the entire pound of sugar
is added at one time. Add water to make about 5 gals.
Articles can be wired in
the regular way and be nickel plated for 3 minutes in a hot nickel solution
if desired. If plated direct with Chromium, the articles do not have to be cleaned.
NEW YORK BRANCH
The June meetings of New York Branch, A. E. S., were held in World Building
on June 10th and 24th, respectively. Both were fairly well attended.
The new officers were installed
on June 10th by our retiring secretary-treasurer.
A rising vote of thanks
was tendered to him for his past services. Mr. John Sterling gave all his time
to benefit our branch and surely deserves all credit due him from the branch.
It only shows them that
are neglectful of their duties that at all times, to succeed, we must all be
on the job. Now, fellow-members of the branch, will you not help the officers
you have chosen for the year progress by attendance at meetings; without you
they can do nothing, but with you they can improve this branch to 100 per cent.
Refreshments were served
after the installation.
***
The new officers were all
present on June 24th, meeting was opened at 8:15 oclock by President MacStoker.
When we came to good and welfare, Mr. E. Schor asked a question about two dynamos
that he was using in his place of employment. Mr. William Voss answered this
question by an illustration on the blackboard. He certainly showed we have a
capable electrician in our branch, as he gave a very satisfactory answer to
Mr. Schor and at the same time gave other members the satisfaction of listening
to something they should know.
Meeting closed at 11.45.
Yours respectfully, MR.
THOMAS A. GARDNER, Recording-Secretary, 60 Park Ave., P. O. Box 44, Rutherford,
N. J.
DETROIT BRANCH
Meeting of the Detroit Branch, A.E.S., held July 8th, with a good attendance.
The meeting was presided
over by Mr. Kutzen, our ex-secretary, in the absence of the president and vice-president.
Some of the members gave
details of the convention, but a full report from the delegates will be given
at the next meeting.
The question was asked whether
there was any difference in the finish when steel burnishes were used instead
of agate on gold and silver plate. Answer, there was no difference. A lengthy
discussion of gold and silver plating followed, especially in the plating of
band; instruments. Discussion on chrome plating took up a good part of the evening.
Question was asked, does
nickel alloy with chromium electrolytically. Answer was, depending on the condition
of solution, such as concentration of metals in solution, etc.
Meeting adjourned at 11
p.m.
C. MASCOLA, Secretary.